Manufacturing of a CLT Wall (Cross Laminated Timber) with LIGNOLOC® Wooden Nails from BECK

Mass Timber Construction with LIGNOLOC® Wooden Nails

Circular construction without glue and metal

With LIGNOLOC® Wooden Nails, architects, planners, and timber construction companies can rely on an environmentally friendly, efficient, and aesthetically appealing alternative to traditional fastening methods in mass timber construction. Made from European beechwood, they offer significant advantages: compared to steel nails, they reduce CO₂ emissions by up to 66%. Thermal bridges are eliminated, and corrosion is prevented. The pneumatic insertion method of the nails not only accelerates the assembly process but eliminates the need for pre-drilling as well. Thus, the LIGNOLOC® system is ideal for the production of cross-laminated timber (CLT) panels and wooden construction modules. CLT elements are upgraded to LCLT (LIGNOLOC® Cross-Laminated Timber) with the innovative wooden nail system from BECK.

A solid wood wall with a driven-in LIGNOLOC® Wooden Nail from BECK: The nail bonds with the supporting wood through lignin adhesion.

THE INNOVATION: CROSS-LAMINATED TIMBER NAILED WITH LIGNOLOC® WITHOUT GLUE OR STEEL NAILS!

Mass timber walls are transformed into LIGNOLOC® CLT (LCLT) through LIGNOLOC® Wooden Nails. Unlike traditional methods like CLT or NLT, which require either chemical adhesives or metallic connectors, the LCLT technique enables a purely wood-based construction – in LIGNOLOC® CLT, the layers of mass timber walls are connected with wooden nails. Innovative mass timber panels with a high degree of prefabrication can be transported directly to the construction site.

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When building with LIGNOLOC®, everyone benefits: timber builders, craftsmen, the residents of the buildings – and of course, our environment.

LCLT VS. CLT

WHY CLIENTS SHOULD CHOOSE LIGNOLOC® CLT (LCLT)

01
Advantage #1

In addition to CO2 storage for reducing greenhouse gas emissions, the prefabrication of mass timber elements allows for shortened construction times and high precision.

02
Advantage #2

In addition, the excellent insulation provided by solid wood ensures increased energy efficiency and improved thermal protection. Mass timber buildings are characterized by their pure aesthetics and flexible design options, creating a warm, natural atmosphere.

03
Advantage #3

Talking about "circular economy": Mass timber walls that are constructed as LIGNOLOC® CLT are fully disassemblable. And the applications of this sustainable construction method are diverse.

04
Advantage #4

Their users enjoy 100% healthy living and high-quality indoor environments, as LCLT components are vapor-permeable and naturally regulate the indoor humidity.

A FASCO® LIGNOLOC® Wooden Nailer from BECK, photographed in the forest

LIGNOLOC® Wooden Nails enhance the benefits of cross-laminated timber (CLT) modules.

With LIGNOLOC®, cross-laminated timber (CLT) becomes LIGNOLOC® CLT (LCLT): A purely wood-based construction method that, unlike conventional CLT, does not require glue, and unlike NLT (Nail Laminated Timber), does not require metallic connectors. LIGNOLOC® CLT is the answer to the high demand for sustainable wall and ceiling elements in innovative timber construction projects.

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LIGNOLOC® Wooden Nails are protected by patents and have building approvals for the entire EU and USA, as well as an EPD: The high safety and performance of this fastening method are thus confirmed.

A coil magazine of LIGNOLOC® Wooden Nails by BECK, photographed in the forest

Wooden nails excel both ecologically and technically

Compared to steel nails, they reduce CO2 emissions by up to 66% and exhibit high tensile and shear strength. Due to their low thermal conductivity, wooden nails improve insulation values and contribute to energy efficiency. In the event of a fire, they form a charred protective layer, which improves their burning behavior.

Mass timber panels made of LIGNOLOC® CLT (LCLT): A circular and disassemblable building material.

By using wooden nails in LCLT components, disassemblability of mass timber walls and ceilings is significantly improved. The constructions can be easily dismantled at the end of their lifecycle, and the materials can be reused or recycled. The need for surface gluing of wood products, such as ceiling and wall elements, is eliminated. Mass timber modules made of LIGNOLOC® CLT thus support the principles of the circular economy and reduce construction waste by enabling sustainable resource use.

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‟The highlight of our product is its sustainability. Working with pure wood has always been a major focus in timber construction. The aim is to connect wood with wood. This perfectly reflects the spirit of our times.”

Stefan Siemers
Director Research & Development | BECK

Combined benefits: Wooden nails in mass timber construction

In mass timber construction, load-bearing components such as walls, ceilings, and roofs are made from solid wood. Compared to traditional timber frame construction, this building method offers a number of advantages. Interiors in mass timber construction impress with their aesthetic quality. The visible wood radiates a warm and natural atmosphere, which can positively impact the well-being of people inhabiting the space. Wooden nails, as an innovative fastening method, significantly expand the possibilities of mass timber construction.

Mini-glossary

  • What is Nail-Laminated Timber (NLT)?

    Nail-Laminated Timber (NLT) is a building material made of stacked wood boards that are connected by nails. The boards are aligned parallel to each other.

  • What is Cross-Laminated Timber (CLT)?

    Cross-Laminated Timber (CLT) is a composite material made of several layers of wood that are glued together in a crosswise pattern to increase structural stability. The layers are alternately oriented in different directions.

  • What is LIGNOLOC® Cross-Laminated Timber (LCLT)?

    With LIGNOLOC® CLT (LCLT), wood is connected with wood: The crosswise or diagonally arranged wood layers are not joined with metal nails or adhesives, but instead are connected by driving in LIGNOLOC® Wooden Nails. This results in pure solid wood walls and ceilings made of 100% wood.

The ecological benefits are clear: LIGNOLOC® Wooden Nails and LIGNOLOC® CLT (LCLT) represent an environmentally friendly construction method.

Compared to steel nails, the production of wooden nails causes up to 66% less CO2 emissions. This significant difference makes them a preferred choice for environmentally conscious construction. The nails are made from European beech, a renewable resource. This choice supports sustainable forestry and reduces environmental impact.

LIGNOLOC® in mass timber construction

The technical advantages of a sustainable construction method.

Various LIGNOLOC® Wooden Nails by BECK in magazine form
01
MECHANICAL PROPTERTIES AND PROCESSING

Wooden nails are distinguished by their remarkable strength, offering high tensile and shear strength, which is essential for the stability of mass timber constructions.

The tip of a BECK LIGNOLOC® Wooden Nail in close-up view
02
THE WORLD'S FIRST SHOOTABLE WOODEN NAIL

The installation of LIGNOLOC® nails is efficient and time-saving. They are pneumatically driven into the wood using user-friendly handheld tools. As no pre-drilling or gluing is required, the construction process is significantly accelerated.

Fire test with LIGNOLOC® Wooden Nails by BECK
03
INSULATION VALUES, FIRE BEHAVIOR, AND DURABILITY

The low thermal conductivity of the beech wooden nails improves the insulation values of the entire mass timber wall. In addition, wooden nails are corrosion-resistant. They form a charred layer on the surface, which protects the underlying material from further damage.

LIGNOLOC® Wooden Nail System by BECK: Pneumatic handheld tool and coil magazines, photographed in the forest
04
PATENTED VERSATILITY WITH EU AND US APPROVALS + EPD

The safety and performance of the wooden nails have been confirmed since 2020 through the building approval of LIGNOLOC® wooden nails in load-bearing structures by the German Institute for Building Technology (DIBt). Additionally, LIGNOLOC® has approvals in the EU and USA, as well as an EPD.

The lignin adhesion effect of BECK LIGNOLOC® Wooden Nails, visible in the driving pattern

The lignin adhesion effect

Lignin adhesion occurs when two or more wooden pieces or parts of other lignin-rich materials are briefly heated to about 180°C or higher and then compressed together. The heat alters the lignin in the material, making it soft and sticky. Upon cooling, the lignin hardens again. The two lignin-rich layers that were compressed during this time remain bonded together by adhesive forces.

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When does lignin adhesion occur?

The process of lignin adhesion occurs particularly when driving wooden nails into wood. The resulting surface friction between the nail and the wood matrix heats the surface to over 180°C. The nail displaces the wood matrix, which ‟pushes back” in response to the driven nail, thus enhancing the adhesion. When driving in LIGNOLOC® Wooden Nails, ideal conditions with high temperature and flank pressure are created to trigger lignin adhesion. The wooden nails are fastened with twice the withdrawal resistance of a geometrically comparable steel nail.

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A solid wood house built with LIGNOLOC® wooden nails by BECK

Diverse design options and flexibility in interior spaces

Timber builders know: Furniture can be easily and securely mounted on solid wood walls. Thanks to the solid structure of the walls, heavy objects can be fixed directly into the wall attachment, making them ideal for shelves and cabinets. Another advantage of solid wood walls is the flexibility in design: Even after construction, openings for windows or doors can be incorporated without compromising the structural integrity of the wall. The use of LIGNOLOC® CLT enhances these benefits: Solid wood walls made entirely of wood and without metal elements provide a uniform and natural appearance – a clear advantage for interior design and decoration. Machine cutting into cross-laminated timber (CLT) walls nailed with LIGNOLOC® is possible without risk or tool wear.

More about solid wood construction with LIGNOLOC®
A room inside a wooden house with beam structures and interior wood paneling: Fastened with LIGNOLOC® wooden nails by BECK

Solid wood constructions for all types of buildings

The applications of LIGNOLOC® CLT range from single-layer and three-layer panels, load-bearing and non-load-bearing wall panels, ceiling panels, to interior wall cladding in various thicknesses. Whether for new buildings or renovations, regardless of the building project’s typology, as demonstrated by example references. Solid wood constructions can be used for a variety of building types: from classic single-family homes to multi-story residential buildings, they provide a sustainable and aesthetically pleasing solution that enhances living comfort and meets today’s ecological requirements.

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‟Flexibility, aesthetics, and sustainability: In solid timber construction, LIGNOLOC® wooden nails do not only offer technical and ecological advantages but open up entirely new possibilities in architecture and interior design.”

Michaela Beck
Marketing Director | BECK

Would you like to learn more about LIGNOLOC® Wooden Nails?